6. Fixing the Floor Battens

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Floor battens

Position the battens, as per the instructions. Their exact location is not critical (unlike the glue blocks, whose positioning IS critical). Make a VERY LIGHT mark at the corners of the batten locations. (I made very heavy marks, and found them difficult to sand out later!) As suggested in the instructions, I only prepared the battens at this stage and drilled the holes. I installed them later, once the panels were stitched, and the curvature of the hull established. battens positioned

Close Up’s

Once you have positioned the batten, drill holes carefully through the hull. “Carefully” means so as not to splinter the hull plywood, leaving damage which will be visible from the outside and require filler when finishing. drilling batten holes
The kit directions specify that only three screws are inserted from the inside per batten. The purpose of these is to position & hold the battens in place while you are driving the hull-side screws. Countersink these interior screws. Also, round off the batten ends as shown. If you find yourself sailing barefoot or wearing only sandals, sharp corners will hurt! batten screw

Reminder

I only prepared the battens at this stage. No screws we attached, or battens glued, until the hull was wired together and the panels had assumed their final curvature.